Greenfield & Brownfield
Plant Setup
We provide End-to-End support in setting up Greenfield and Brownfield manufacturing plants, delivering seamless execution from concept to commissioning.
Building Your Future Factory
Concept to Commissioning
We support in strategic capacity planning, process design, technology selection, machine selection, plant layout design, installation, and commissioning to achieve vertical startup and production ramp-up.
Warehouse & Logistics Design
We support in designing warehouse, material storage systems, material flow, and traceability systems for seamless operations.
Management Systems Establishment
We establish production management system, quality management system, gauge management system, tool management system, fluid management system, and chemical management system for comprehensive operational control.
Manufacturing Capacity Planning & Expansion
- Capacity Planning & Establishment
- Flexible Assembly Line
- Flexible Machining Line
- Flexible Layout for Easy Expansion
CAPEX Estimation and Control
- Preparing CAPEX Budget and Business Case
- CAPEX Spending & Control
Greenfield Project
- Greenfield Project for Machining
- Greenfield Project for Assembly & Testing
Brownfield Project
- Brownfield Project for Assembly & Testing
- Brownfield Project for Machining
Process Design
- Assembly Process Design
- Machining Process Design
Layout Design
- Manufacturing Plant Layout Design
- Manufacturing Line Layout Design
- Assembly Station Layout Design
- Machine and Accessory Layout Design
Work Place Integration (WPI) & Vertical Startup
- New Manufacturing Line Vertical Startup
Machine Selection & Co Design
- Assembly & Testing Machine Selection and Co Design
- Metal Cutting Machine Selection and Co Design
Jigs/Fixture Concept Design & Tool Selection
- Jig/Fixture Concept Design
- Cutting Tool Selection
- Assembly Tool Design and Selection
Gauge & Instrument Planning & Selection
- Automated Gauge & Instrument Planning
- Line Side Gauge & Instrument Planning
- Metrology Lab Gauge & Instrument Planning
- Metallurgical Lab Gauge & Instrument Planning
- Chemical Lab Gauge & Instrument Planning
Warehouse Design
- Warehouse Layout Design
- Material Storage Design
- Material Handling Equipment Selection
Material Storage & Handling
- Line Side Material Storage Design
- Line Side Material Handling Equipment Selection
- Internal Logistic Flow Design
Packaging Process Design
- Finish Product Packaging
- Finish Product Deterioration Protection Process Design
Process Capability Studies (SPC)
- Process Capability Studies for Machining Processes
- Process Capability Studies for Assembly Processes
Measurement System Analysis (MSA)
- MSA of Attribute Gauges
- MSA of Non-Attribute Gauges
Part Traceability
- Use of RFID, Scanner, Integration Software
Manufacturing Process Standardization
- Machining Process Standardization
- Assembly Process Standardization
- Special Process Standardization
Machine Control Standardization
- Machine Electrical Parts Standardization
- Machine Electronics Parts Standardization
- Machine Mechanical Parts Standardization
- Machine Hydraulic Parts Standardization
- Machine Pneumatic Parts Standardization
Process Documentation
- Process Flow Chart Documentation
- PFMEA Documentation
- Control Plan Documentation
- Standard Operating Procedure Documentation
New Product Launch
- APQP
- PPAP
- Core Tool Implementation
New Product Development (DFM, DFA, DFS)
- Design for Manufacturability (DFM)
- Design for Assembly (DFA)
- Design for Serviceability (DFS)
Manufacturing Information System (MIS)
- Production Management system
- Setup and Release System (RFID)
Planning a New Facility?
Ensure a successful launch with our expert guidance on plant setup and commissioning.
Get a Free Consultation